A desktop vacuum lyophilizer removes moisture from frozen samples via sublimation under controlled vacuum and temperature, bypassing the liquid phase to preserve biological potency and structural integrity.
Designed for space-constrained labs, these compact units integrate commercial refrigeration cascades, dual-stage rotary vane vacuum pumps, and PLC controls. Systems comply with CE electrical directives and utilize ozone-friendly refrigerants (R290/R404A).
Product Range
|
Model Series |
Ice Condenser Capacity |
Ultimate Vacuum |
Condenser Temperature |
Shelf Configuration |
Primary Application |
|
DT-10A |
1 L / 24 h |
< 10 Pa |
-50 deg C |
4 Trays (Upright Acrylic Chamber) |
Routine biological samples, botanical extracts |
|
DT-20V |
2 L / 24 h |
< 5 Pa |
-50 deg C or -80 deg C |
3 Heated Shelves + Stoppering |
Pharmaceutical vials, peptide sealing |
|
DT-40T |
4 L / 24 h |
< 1 Pa |
-80 deg C |
4 Heated Shelves (Manifold + Tray combo) |
Multi-user lab, organic solvent removal |
Technical Specifications
|
Technical Parameter |
Standard Specification (DT-10A / DT-20V) |
Deep-Cooling & Custom Option (DT-40T / Custom) |
|
Condenser Temperature |
-50 deg C |
-80 deg C (For low eutectic point solvents) |
|
Ultimate Vacuum Level |
< 5 Pa (Empty chamber, Pirani gauge) |
< 1 Pa (High-vacuum configurations) |
|
Chamber Construction |
316L Stainless Steel cylinder with 20mm transparent acrylic door |
All-316L Stainless Steel (Optimized for organic solvents) |
|
Refrigeration System |
Hermetic SECOP / Danfoss compressors (CFC-free R404A) |
Dual-stage cascade refrigeration (CFC-free R290/R508B) |
|
Control Interface |
7-inch industrial true-color touch screen (36 programs / 36 segments) |
PLC + Touch screen with SCADA / USB data export |
|
Defrost Method |
Electric heating rapid defrost (<= 15 mins) |
Electric heating rapid defrost |
|
Power Requirements |
220V +/- 10 percent, 50/60 Hz |
Customizable 110V or regional variants |
|
Safety Compliance |
CE Certified, IEC 61010-1 Electrical Safety, ISO 9001 Factory QC |
CE Certified, ISO 9001, Helium leak-tested |
Applications
Protein & Vaccine Preservation: Stabilizing labile biological macromolecules without thermal degradation.
Vial Stoppering: Pneumatic stoppering mechanism seals glass serum vials under vacuum prior to release.
Organic Chemistry & Nanotechnology: Removing high-boiling-point solvents (DMSO, acetonitrile) via cold traps.
Food & Agricultural R&D: Small-batch pilot drying of functional food powders and plant metabolites.
Selection Guide
Condenser Temperature Matching:
50 deg C: For aqueous solutions, standard biological buffers, and plant extracts.
80 deg C: For low-concentration methanol, ethanol, or low eutectic point salts.
Configuration Selection:
Manifold Units: For round-bottom flasks, ampoules, and serum bottles processed concurrently.
Tray Shelves: For bulk petri dish drying or batch vial processing.
Vacuum Pump Sizing: Match displacement rate to chamber volume (2 L/s to 4 L/s); ensure anti-suckback and oil mist filtration.
Customization Options
Solvent Resistance: PTFE-coated condenser coils and chemical-resistant diaphragm/hybrid vacuum pumps.
Data Logging: USB export and Ethernet ports for SCADA integration in GMP environments.
Inert Gas Backfilling: Solenoid valve integration for post-drying nitrogen or argon purging.
Chamber Dimensions: Custom shelf spacing for non-standard sample holders.
Quality Control
Manufacturing Standards: ISO 9001 certified production.
Leak Detection: Helium mass spectrometer testing on every welded refrigeration and vacuum circuit.
Thermal Mapping: 9-point shelf temperature verification via calibrated thermocouples.
Electrical Safety: High-voltage dielectric withstand and earth continuity per IEC 61010-1.
Burn-in Testing: 72-hour continuous run under full vacuum and load prior to packaging.
Packaging & International Shipping
Crate Structure: Fumigation-free plywood crates with moisture-barrier film and EPE foam shock absorbers.
Component Separation: Vacuum pump shipped in an independent reinforced carton to prevent dynamic transit shock.
Export Documentation: Certificate of Origin, 316L Material Test Reports, CE Declaration, ISO 9001 statement, and English manuals.
Technical Support & After-Sales Service
Warranty
2-year coverage on compressors, control boards, and vacuum components.
Diagnostics
Video-guided troubleshooting and remote firmware updates by factory application engineers.
Consumables
Local stock of vacuum pump oil, exhaust filters, and door gaskets for rapid dispatch.
Frequently Asked Questions
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