Introduction
The high-pressure water jet basket washer is a continuous, automated cleaning machine designed specifically for the food processing industry. It is primarily used to clean various containers, including baskets, trays, and other containers. It utilizes a high-pressure spray system, combined with a specialized cleaning fluid and hot water, to effectively remove contaminants such as oil and food residue from the container's surface.
This type of equipment is widely used in locations requiring large-scale handling of containers, such as fresh vegetable distribution companies, central kitchens, large-scale group catering services, and food processing plants. The entire machine is typically constructed of food-grade 304 stainless steel to meet stringent hygiene standards.
Working Principle:
The high-pressure water jet basket cleaning machine primarily operates based on the principles of continuous flow, staged spraying, and step-by-step cleaning. Its core process can be summarized as follows:
1. Loading and conveying
The turnover baskets to be cleaned are manually placed on the equipment's stainless steel conveyor chain or mesh belt. Three-stage high-pressure spraying: (The core of the cleaning process)
2. Stage
Hot alkaline water spraying: High-pressure spraying using hot alkaline water at approximately 40-70°C (detergent can be added as needed). The primary purpose is to dilute and dissolve oil contaminants.
3. Stage
Hot water spraying: Hot water is used for rinsing, further removing dirt and rinsing away residual alkaline water.
4. Stage
Clean water spraying: A final rinse using room-temperature tap water thoroughly removes residual cleaning agents and cools the container, ensuring a clean container.
5. Water-saving Design
Many devices incorporate a water circulation system. Fresh water from the third section flows into the second section, which then overflows into the first section. Ultimately, only the water from the first section is discharged as wastewater. This rational design structure conserves water.
6. Optional Drying:
After cleaning, the baskets can be dried as needed. A specialized air knife system typically removes most of the water droplets, followed by a hot air circulation system that thoroughly dries the surface.
Equipment Parameters:
1. Equipment Dimensions: Typically, this can be customized based on customer needs.
2. Power: Power values vary significantly depending on equipment configuration (such as the number of water pumps, heating power, and fan power).
3. Production Capacity: Specified in "units/hour," the actual number of baskets cleaned will be affected by basket specifications and the degree of contamination.
Equipment Advantages
Choosing a high-pressure water jet basket washer offers the following benefits:
1. Efficient and Clean:
Utilizing a multi-stage high-pressure pump and a unique nozzle design for more efficient cleaning, the three-stage spray system, combining hot alkaline water, hot water, and clean water, effectively removes oil and residue.
2. Automated and Water-Saving:
Automated continuous cleaning significantly improves efficiency and reduces labor costs. A rational water circulation design (e.g., clean water from the third stage replenishes the second stage, and overflow from the second stage returns to the first stage) significantly reduces water consumption. Some designs achieve water savings of up to 70%.
3. Hygiene and Safety:
The entire machine is constructed of SUS304 stainless steel, meeting food hygiene requirements. The equipment is typically equipped with a double-layer filter to facilitate the removal of debris and maintain clean circulating water.
4. Flexible and durable:
The conveying speed is typically variable-frequency controlled to meet diverse cleaning requirements. The equipment can be customized to suit the size of the basket, and the conveyor chain is also made of stainless steel for durability.
Production Gallery
Certificate
Packaging and transportation
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